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Mechanical Engineering Technical Interview Questions Pdf

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+ Mechanical Engineering Interview Questions and Answers, Question1: What is extrued aluminum? Question2: What is the mechanical advantage of a. Top + Mechanical Engineering Interview Questions - Best Mechanical entire technical questions of mechanical engineering which asks in the interview ?. Interview,Mechanical Interview Questions,Interview question and answers, Interview Home» Interview Questions» Technical Interview Questions» Mechanical Interview Questions It was designed by Nicolas Otto, a German engineer.

Is it the stress that, produces strain or strain produces stress? A Force applied to an object will cause a displacement. Strain is effectively a measure of this displacement change in length divided by original length.

Stress is the Force applied divided by the area it is applied. To make Steel, Iron Ore is refined into iron and all the carbon is burned away using very high heat Bessemer. A percentage of Carbon and other trace elements are added back to make steel. What is knurling? Knurling is a machining process normally carried our on a centre lathe. The act of Knurling creates a raised criss-cross pattern on a smooth round bar that could be used as a handle or something that requires extra grip.

Extruded Aluminum is a common form of making small aluminum wire, bars or beams and many varieties of small non-structural, decorative pieces. A Newtonian fluid possesses a linear stress strain relationship curve and it passes through the origin. The fluid properties of a Newtonian fluid do not change when any force acts upon it. Get daily job alert, placement paper and GK updates every day on your email.

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Algorithms Interview Questions. Software Testing. Electrical Interview Questions. Electronics Interview Questions. Mechanical Interview Questions. Mechanical Interview Questions updated on Apr Explain the second law of thermodynamics.

The entropy of the universe increases over time and moves towards a maximum value. What kinds of pipes are used for steam lines? What is ferrite? Magnetic iron rock 5.

What is a cotter joint? What is the alloy of tin and lead?

What does F. Explain Otto cycle. What is gear ratio? What is annealing? What is ductile-brittle transition temperature?

What is a uniformly distributed load? What is enthalpy? Enthalpy is the heat content of a chemical system. What is a positive displacement pump? Why would you use hydraulics rather than pneumatics? What is isometric drawing?

It is a 3-D drawing used by draftsmen, architects etc What are the advantages of gear drive? Which conducts heat faster steel copper or brass? How pipe flanges are electrically insulated? What is a Process Flow Diagram? Where pneumatic system is used? Why gas containers are mostly cylindrical in shape? How is martensite structure formed in steel? What is an ortographic drawing? What is representative elementary volume?

Why are LNG pipes curved? What does angular momentum mean? Can you use motor oil in a hydraulic system? What causes white smoke in two stroke locomotive engines? What is the role of nitrogen in welding? How does iron ore turn into steel? What is the mechanical advantage of a double pulley? It only takes half the effort to move an object but twice the distance. What is extrued aluminum?

What is a Newtonian fluid? What are the points in the stress strain curve for steel? Proportional limit, elastic limit or yield point, ultimate stress and stress at failure. Similar Categories. Infosys Technical Interview Questions and Answers. Online Quantitative test. Online Verbal Ability Test. Online Reasoning Test. Online Data Interpretation Test. Online Assesment Test. Technical Online Tests.

IT companies Online Test. Basic General Knowledge. Basic General Knowledge Level Online Current Affairs Test. Enthalpy and entropy are functions of one single parameter.

Which is that? Why rate of condensation is higher on a polished surface compared to rusty surface? Polished surface promotes drop wise condensation and does not wet the surface.

How much resistance is offered to heat flow by drop wise condensation? What is the relationship between COP of heating and cooling? When maximum discharge is obtained in nozzle? At the critical pressure ratio.

Under what condition the work done in reciprocating compressor will be least? It is least when compression process approaches isothermal. For this purpose, attempts are made to cool the air during compression. What is the difference between stalling and surging in rotary compressions? Stalling is a local phenomenon and it occurs when How breaks away from the blades.

Surging causes complete breakdown of flow and as such it affects the whole machine. Why the electric motor of a fan with backward curved blades is never got overloaded under any condition? For higher flow, power consumption gets lower. Why the work per kg of air flow in axial flow compressor is less compared to centrifugal compressor for same pressure ratio? Isentropic efficiency of axial flow compressor is higher.

What is the name given to portion of thermal energy to be necessarily rejected to environment? What is pitting? How it is caused? Non uniform corrosion over the entire metal surface, but occuring only in small pits is called pitting. It is caused by lack of uniformity in metal. What is caustic embrittlement?

It is the actual physical change in metal that makes it extremely brittle and filled with minute cracks. It occurs particularly in the seams of rivetted joints and around the rivet holes. Which impurities form hard scale and which impurities soft scale? Sulphates and chlorides of lime and magnesium form hard scale, and carbonates of lime and magnesium form soft scale. What is the difference between hard water and soft water? Hard water contains excess of scale forming impurities and soft water contains very little or no scale forming substances.

Which two elements in feed water can cause corrosion of tubes and plates in boiler? Acid and oxygen in feed water lead to corrosion. What should be done to prevent a safety valve to stick to its seat? Safety valve should be blown off periodically so that no corrosion can take place on valve and valve seat.

Why large boilers are water tube type? Water tube boilers raise steam fast because of large heat transfer area and positive water circulation. Thus they respond faster to fluctuations in demand. Further single tube failure does not lead to catastrophy. What type of boiler does not need a steam drum?

Super-critical pressure boiler. Why manholes in vessels are usually elliptical in shape? Elliptical shape has minimum area of opening and thus plate is weakened the least. Further it is very convenient to insert and take out the cover plate from elliptical opening. Low water in boiler drum is unsafe because it may result in overheating of water tubes in furnace.

Why it is unsafe to have high water condition in boiler drum?

Why Mechanical Engineering?

High drum level does not allow steam separation to be effective and some water can be carried over with steam which is not desirable for steam turbine. Why boiler is purged every time before starting firing of fuel?

Purging ensures that any unburnt fuel in furnace is removed, otherwise it may lead to explosion. What is the principle of mechanical refrigeration? A volatile liquid will boil under the proper conditions and in so doing will absorb heat from surrounding objects. Why high latent heat of vaporisation is desirable in a refrigerant?

A high latent heat of vaporisation of refrigerant results in small amount of refrigerant and thus lesser circulation system of refrigerant for same tonnage. What is the critical temperature of a refrigerant?

Critical temperature is the maximum temperature of a refrigerantrat which it can be condensed into liquid and beyond this it remains gas irrespective of pressure applied.

High temperature in I. Why efficiency of gas turbines is lower compared to I. Further combustion temperature of I. What do you understand by timed cylinder lubrication? For effective lubrication, lub oil needs to be injected between two piston rings when piston is at bottom of stroke so that piston rides in oi during upward movement. This way lot of lub oil can be saved and used properly.

HUCR is highest useful compression ratio at which the fuel can be used in a specific test engine, under specified operating conditions, without knocking. In some engines glycerine is used in place of water for cooling of engine. Thus weight of coolant gets reduced and smaller riadiator can be used.

Why consumption of lubricating oil is more in two-stroke cycle petrol engine than four-stroke cycle petrol engine? In two-stroke engine lub oil is mixed with petrol and thus some lub oil is blown out through the exhaust valves by scavenging and charging air. There is no such wastage in four stroke petrol engine. As compression ratio increases, thermal n increases.

How is thermal n affected by weak and rich mixture strength? Thermal n is high for weak mixture and it decreases as mixture strength becomes rich. How engine design needs to be changed to burn lean mixture? Engine to burn lean mixture uses high compression ratio and the highly turbulent movement of the charge is produced by the geometry of the combustion chamber. Horse power of I. To which countries these standards belong?

What is the use of flash chamber in a vapour compression refrigeration cycle to improve the COP of refrigeration cycle? When liquid refrigerant as obtained from condenser is throttled, there are some vapours.

These vapours if carried through the evaporator will not contribute to refrigerating effect. Using a flash chamber at some intermediate pressure, the flash vapour at this pressure can be bled off and fed back to the compression process. The throttling process is then carried out in stages.

Similarly compression process is also done in two separate compressor stages. Why pistons are usually dished at top? What is the function of thermostat in cooling system of an engine?

Thermostat ensures optimum cooling because excessive cooling decreases the overall efficiency. It allows cooling water to go to radiator beyond a predetermined temperature.

What are the causes of failure of boiler tubes? Boiler tubes, usually are made from carbon steel and are subject to a high rates of heat transfer, b bending stresses due to uneven heating, especially at expanded or welded joints into headers or drums, c external erosion from burners and flue gas, d possible corrosion on the boiler side, and e occasional manufacturing defects.

Failure may occur due to following reasons: The resultant overheating leads to a failure by creep, characterised by the bulging of the tube with the eventual development of a longitudinal split. Lamination in boiler tubes or score marks arising from the cold drawing of tubes, give rise to premature failure and may promote corrosion at these regions.

What are the causes of failure of superheater tubes? Superheater tubes are subjected to the most severe combination of stress, temperature and corrosive environment. In addition to high-temperature strength, resistance to corrosion is also important.

Failures in superheater tubes may arise from: Why supercritical boilers use less amount of steel compared to non-supercritical boilers?

Mechanical engineering interview questions.pdf

Supercritical boilers do not head heavy drum for separation of steam from mixture of water and steam. Out of electric heater and heat pump, which is economical in operation? Heat pump. Which furnace burns low-ash fusion coal and retains most of the coal ash in the slag? Cyclone furnace. How the thickness of thermal boundary layer and thickness of hydrodynamic boundary layer related?

What is the effect of friction on flow of steam through a nozzle? To decrease both mass flow rate and wetness of steam. Why gas turbine power plant needs efficient compressor? Because a large portion of turbine work is eaten away by compressor and its inefficiency will affect net power output and cost of generation. Why rockets using liquid hydrogen have higher specific impulse compared to liquid hydrocarbon?

Liquid hydrogen has higher burning velocity. Why axial flow compressor is preferred for gas turbines for aeroplanes? Because it has low frontal area. What is the effect of inter cooling in gas turbines?

It decreases thermal efficiency but increases net output. Why iso-octane is chosen as reference fuel for S. Iso-octane permits highest compression without causing knocking. Why thermal efficiency of I. Which are the reference fuels for knock rating of S.

When effect of variations in specific heats is considered then how do maximum temperature and pressure vary compared to air standard cycle? Temperature increases and pressure decreases. Quantities like pressure, temperature, density, viscosity, etc. What are these called? Intensive properties. The amount of radiation emitted per scm per sec is called …. Emissive power. Get doubled. How you can define coal? Coal is a naturally occurring hydrocarbon that consists of the fossilised remains of buried plant debris that have undergone progressive physical and chemical alteration, called coalification, in the course of geologic time.

Which pollutant is major greenhouse gas and what is its effect?

Engineering Questions

In order to increase efficiency and reduce CO emissions and other emissions, clear coal technologies are receiving major attention. What are the important operational performance parameters in design of fuel firing equipment?

Fuel flexibility, electrical load following capability, reliability, availability, and maintenance ease. What is the difference between total moisture and inherent moisture in coal?


The moisture content of the bulk as sampled is referred to as total moisture, and that of the air dried sample is called inherent moisture. What elements it reports? Moisture, volatile matter, ash and fixed carbon.

Ultimate analysis of coal is elementary analysis. What it is concerned with? Carbon, hydrogen, nitrogen, and sulphur in coal on a weight percentage basis.

AFBC Atmospheric fluidised bed combustion process consists of forming a bed of inert materials like finely sized ash or ash mixed with sand, limestone for sulphur removal , and solid fuel particles in a combustor and fluidising it by forcing combustion air up through the bed mixture.

The gas flows thorugh bed without disturbing particles significantly but gas velocity is high enough to support the total weight of bed fluidisation. At slightly higher velocity excess gas passes through the bed as bubbles fluidised bed and gives the bed the appearance of a boiling liquid. Bubbling fluidised bed combustion BFBC has a defined height of bed material and operates at or near atmospheric pressure in the furnace. Pressurised fluidised bed combustion PFBC system operates the bed at elevated pressure.

Exhaust gases have sufficient energy to power a gas turbine, of course, gases need to be cleaned. In fluidised combustion, as ash is removed some unburned carbon is also removed resulting in lower efficiency.

In circulating fluidised bed combustion CFBC system, bed is operated at higher pressure leading to high heat transfer, higher combustion efficiency, and better fuel feed. Circulating fluidised beds operate with relatively high gas velocities and fine particle sizes.

The maintenance of steady state conditions in a fast fluidised bed requires the continuous recycle of particles removed by the gas stream circulating bed. The term circulating bed is often used to include fluidised bed systems containing multiple conventional bubbling beds between which bed material is exchanged. What for Schmidt plot for is used in heat transfer problems? Schmidt plot is a graphical method for determining the temperature at any point in a body at a specified time during the transient heating or cooling period.

In which reactor the coolant and moderator are the same? Pressurised water reactor. What are thermal neutrons? Thermal neutrons are slow neutrons having energy below 1 eV which are in thermal equilibrium with their surroundings. What is big advantage of fast breeder reactor? It has rapid self breeding of fissile fuel during the operation of the reactor, and thus, it offers about sixty times the output with same natural uranium resources through ordinary non-breeder nuclear reactor.

What is the purpose of biological shield in nuclear plants? Biological shield of heavy concrete prevents exposure to neutrons, beta rays and gamma rays which kill living things. Which two elements have same percentage in proximate and ultimate analysis of coal?

Moisture and ash.

On ultimate analysis. Which element causes difference in higher and lower heating values of fuel? Which heating value is indicated by a calorimeter and why?

Gross heating value because steam is condensed and heat of vapour formed is recovered. State the difference between ultimate and proximate analysis of coal?

In ultimate analysis, chemical determination of following elements is made by weight: Fixed and combined carbon, H, O, N, S, water and ash.

Heating value is due to C, H and S. In proximate analysis following constituents are mechanically determined by weight. Moisture, volatile matter, fixed carbon and ash.

Heating value is due to fixed carbon and volatile matter. What is fuel ratio? How the analyses and calorific values of fuels can be reported? It may be reported as a as received or fired wet basis b dry or moisture free basis c combustible or ash and moisture free basis. What is the difference between nuclear fission and fission chain reaction. The process of splitting of nucleus into two almost equal fragments accompanied by release of heat is nuclear fission.

Self sustained, continuing, sequence of fission reactions in a controlled manner is fission chain reaction. Explain difference between fissile and fertile materials. The materials which can give nuclear fission e. U 35, Pu 39, U 33 are fissile materials. Fertile material itself is not fissionable, but it can be converted to a fissionable material by irradiation of neutrons in a nuclear reactor.

What do you understand by fuel cycle in nuclear plants? Fuel cycle a series of sequential steps involved in supplying fuel to a nuclear power reactor. The steps include: Mining, refining uranium, fabrication of fuel elements, their use in nuclear reactor, chemical processing to recover remaining fissionable material, re-enrichment of fuel from recovered material, refabrication of new fuel elements, waste storage etc.

What is heavy water and what is its use in nuclear plants? Water containing heavy isotopes of hydrogen Deuterium is known as heavy water. Heavy water is used as a moderator. Heavy water has low cross section for absorption of neutrons than ordinary water. Heavy water slows down the fast neutrons and thus moderates the chain reaction. What is a converter reactor? A reactor plant which is designed to produce more fuel than it consumes. The breeding is obtained by converting fertile material to fissile material.

Explain nuclear reactor in brief. A plant which initiates, sustains, controls and maintains nuclear fission chain reaction and provides shielding against radioactive radiation is nuclear reactor. Disposal of radioactive waste materials and spent fuel is a major and important technology.

How the waste radioactive material is disposed off? Accordingly three methods of disposal are: They are stored in water for several months to permit radioactive decay to an accepetable low level. Which nuclear reactor uses water as a coolant, moderator and reflector?

Which reactor produces more fissionable material than it consumes? Breeder reactor. Which reactor uses primary coolant as fluoride salts of lithium, beryllium, thorium and uranium? Molten salt breeder reactor. Why an increase in area is required to produce an increase of velocity in case of supersonic flow? Increase in area for increase in velocity for supersonic flow is required because the density decreases faster than velocity increases at supersonic speeds and to maintain continuity of mass, area must increase.

Under what circumstances would there be an increase in pressure in a divergent nozzle? For subsonic flow at inlet section of a diffuser a lower velocity and higher pressure will exist at the exit section.

For supersonic isentropic flow at the inlet section a higher velocity and lower pressure will exist at the exit but if a shock wave occurs in the diffuser then a higher pressure will exist at the exit. The refrigerant should be such that vapour volume is low so that pumping work will be low. Water vapour volume is around times compared to R- for a given mass. What is the difference between isentropic process and throttlinglprocess? In isentropic process, heat transfer takes place and in throttling process, enthalpy before and after the process is same.

Mechanical Engineering Interview Questions & Answers

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What do you understand by eutectic?

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